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Asphalt Batch Plants

Asphalt Batch Plants

17000000 INR/Piece

Product Details:

  • Product Type Asphalt Batch Plants
  • General Use Road Construction
  • Material Other
  • Weight (kg) 55,000 Kilograms (kg)
  • Computerized Yes
  • Automatic Yes
  • Power Source Electric
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Asphalt Batch Plants Price And Quantity

  • 17000000 INR/Piece
  • 1 Piece

Asphalt Batch Plants Product Specifications

  • Blue and Yellow
  • Asphalt Batch Plants
  • Electric
  • Road Construction
  • Yes
  • 55,000 Kilograms (kg)
  • Yes
  • 120 TPH T/hr
  • 350 kW Watt (W)
  • 10 m x 4 Nos. Cubic Meter (m3)
  • 50 Tons (Aggregate Storage) Kilogram(Kg)
  • 20 x 8 x 16 m Meter (m)
  • 415 V Volt (v)
  • Other
  • Other
  • 19 rpm RPM

Asphalt Batch Plants Trade Information

  • 11 Piece Per Day

Product Description

We have cornered the whole market by manufacturing, exporting and supplying the best quality array of Asphalt Batch Plants. These are manufactured as per industry  standards with the aid of ultra-modern technology. The offered batch plants are widely demanded in heavy duty construction applications for processing of asphalt. In addition, our clients can purchase the provided Asphalt Batch Plants at most competitive prices from us.

Key points:

  • Ensure hassle free processing
  • Optimum throughput
  • Longer service life
  • Excellent functionality

BITUMEN INJECTION

A high capacity hot oil jacketed gear type pump, controlled by an AC variable speed drive feeds the metered amount of Bitumen into the mixing section of the thermo drum unit. The fully automatic SCADA / PLC / Microprocessor control ensures a precise metering of bitumen.

CONTINUOUS ELECTRONIC BELT WEIGHING SYSTEM The State-of-the-Art SCADA system processes and meters the mix proportioning.The feedback from the Load cell is processed by the PLC, which further automatically controls and processes the bitumen and filler proportioning.

FILLER STORAGE UNIT

Kaushik Engineering Works offer sawide range(1.5-5otons)of filler storage and feeding solutions for the customers to choose form, depending on the site requirements. A variable speed computerized synchronized metering system ensures the right proportioning in the mix.

OVERSIZE REMOVAL VIBRATORY SCREEN

The KEW Series asphalt plants are supplied with oversize aggregate removal vibratory screens. It is positioned at the end of cold aggregate feeder. Any oversize material, detrimental for the heating and mixing thermo drum internals, are screened out ensuring better performance and safety of the plant.

Specification

Usage/Application

Construction

Brand

Kaushik

Voltage

380V

Automation Grade

Automatic

Capacity

150 TPH

Country of Origin

Made in India

Power

550 Hp

Frequency

50 Hz

 



Efficient and Consistent Road Construction Solutions

Designed for modern infrastructure projects, this batch-type asphalt plant offers reliable performance with high mixing efficiency and precise automatic control. Its modular structure simplifies transportation and installation, while the large storage and rapid cycle times support high productivity. With a dust-collecting bag filter system and PLC control, it delivers clean, consistent asphalt batches every time.


Advanced Technology and User-Friendly Operation

Equipped with fully computerized PLC controls, automatic operation, and a clear display interface, the plant ensures straightforward use for operators. Key processesfrom aggregate feeding to batch mixing and dischargeare managed digitally, improving accuracy and reducing manual intervention. Safety, energy efficiency, and ease of maintenance are integral to its design.

FAQs of Asphalt Batch Plants:


Q: How does the bag filter dust collection system work in this asphalt batch plant?

A: The bag filter dust collection system effectively separates dust and fine particles from exhaust gases. As air passes through the fabric bags, dust is captured on the surface, allowing clean air to exit. Regular cleaning cycles keep the filters clear, ensuring environmental compliance and efficient operation.

Q: What are the benefits of the fully automatic PLC control system?

A: The fully automatic PLC control system optimizes every stage of asphalt production. It monitors and adjusts parameters in real time, providing precise batch control, reducing errors, enhancing safety, and allowing for simple, user-friendly operation through a digital interface.

Q: When is this plant suitable for deployment?

A: This asphalt batch plant is best used for medium to large-scale road construction and infrastructure projects where consistent, high-capacity asphalt production is required. Its modular design and trailer compatibility allow for flexible deployment across multiple sites.

Q: Where can this plant be installed and operated efficiently?

A: The plants robust design and portability make it suitable for use at highway construction sites, urban development projects, and other locations where quality asphalt and reliable output are essential. Its compatibility with truck and trailer transport facilitates easy site relocation.

Q: What processes are involved in producing asphalt with this batch plant?

A: Aggregate material is loaded into four hoppers, conveyed, and heated to the required temperature range (120165C). Bitumen is heated and stored separately, then accurately weighed and mixed with the aggregate in the drum at 19 rpm. Each mixing cycle lasts approximately 45 seconds before discharge at 4.1 m height.

Q: How is aggregate size and storage capacity managed in this plant?

A: The plant supports aggregate sizes up to 60 mm. Four separate hoppers (each 10 m) ensure proper material segregation and supply, while the total storage capacity of 50 tons enables continuous production and minimizes downtime during operation.

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