Product Description
Since our inception in the year 2000, we have been engaged in manufacturing, exporting and supplying a high performing range of Asphalt Batch Mixing Plant. This is manufactured using optimum quality components and ultra-modern technology as per industry standards. Featured with 4 pre batch feeder system and advanced vibratory motor, this is widely utilized for processing of large amount of asphalt for construction industry. In addition, our clients can purchase the offered Asphalt Batch Mixing Plant in different technical specifications from us.
The fundamental parts of an asphalt batch mix plant include:
- Cold feed receptacles: These canisters store and supply the totals in various sizes.
- Total drying and warming framework: This framework dries the totals and warms them to the ideal temperature prior to mixing.
- Batch pinnacle or mixing unit: It comprises of a mixer where the totals and bitumen are mixed together to create the asphalt mixture.
- Hot capacity storehouse: The completed asphalt mixture can be put away briefly in a storehouse prior to being stacked into trucks or utilized for clearing.
- Contamination control gadgets: Batch mix plants are outfitted with different contamination control gadgets, for example, baghouses or wet scrubbers, to limit emanations.
- Control board: A control board permits administrators to screen and control the plant's tasks, including temperature, feed rates, and mixing extents.
Key points of Asphalt Batch Mix Plant:
- Optimum performance
- Strong and weatherproof construction
- Easy to maintain and operate
- Longer service life
ASPHALT BATCH MIX PLANT :
Asphalt Batch Mixing Plant are being manufactured with capacity ranging from 60 TPH up to 160 TPH.
-
4 pre batch feeder system fitted with independent variable drive electric motors and one bin fitted with vibratory motor.
-
Fully insulated Dryer fitted with automatic silenced burner complete with infrared probe, pre heater and Dryer feeding conveyor.
-
Hot elevator system.
-
Four deck vibratory screen.
-
Five hoppers for storage of hot aggregates.
-
Aggregates, bitumen, filler and hot mix weighing unit.
-
Bitumen storage and heating system with hot oil heat exchanger.
|
FAQs of Asphalt Batch Mix Plant:
What is an asphalt batch mix plant?
An asphalt batch mix plant is a kind of hot mix plant utilized for the development of asphalt in batches. It consolidates totals (like stone, sand, or rock) with bitumen (or asphalt concrete) and different added substances to create asphalt concrete, which is utilized for street development and different applications.
How does an asphalt batch mix plant work?
In an asphalt batch mix plant, the totals are first dried and warmed in a pivoting drum. The warmed totals are then moved to a mixing unit, where they are joined with hot bitumen and different added substances. The mixture is completely mixed to guarantee uniform conveyance of materials. The last asphalt mixture is released into trucks or capacity storehouses for transportation or further use.
Might an asphalt at any point batch mix plant produce asphalt with various particulars?
Indeed, asphalt batch mix plants can deliver asphalt mixtures with various particulars. By changing the extent of totals, bitumen, and added substances, batch plants can deliver mixtures of fluctuating degrees, asphalt cover types, and execution qualities to meet explicit venture necessities.
How are discharges and ecological effect oversaw in asphalt batch mix plants?
To limit natural effect, asphalt batch mix plants are furnished with contamination control gadgets, for example, baghouses or wet scrubbers. These gadgets catch and control outflows of particulate matter and vaporous poisons created during the creation interaction. Adherence to neighborhood natural guidelines and best practices is fundamental to guarantee capable and feasible activity of asphalt batch mix plants.
Advanced Technology for Superior MixingEquipped with a PLC-based automatic control system and a user-friendly touch screen, this plant guarantees precise ingredient dosing and thorough mixing. The computerized operation can be manually overridden, ensuring reliability and control for the operator.
Efficient and Customizable Storage SolutionsBenefit from ample storage capabilities, including hot aggregate bins up to 40 tons, bitumen tanks up to 40,000 liters, and filler silos up to 5 tons. Modularity allows adjustments to fit project-specific storage and production needs.
User-Centric, Low-Noise OperationThe plant operates at noise levels under 85 dB, ensuring a quieter work environment. Its automatic operation reduces manual interventions, simplifying the process while maintaining compliance with safety and environmental standards.
FAQs of Asphalt Batch Mixing Plant:
Q: How does the Asphalt Batch Mixing Plant ensure precise asphalt composition?
A: The plant utilizes a computerized PLC-based control panel and load cell-based digital weighing systems for aggregate and bitumen, ensuring each batch is mixed to exact specifications for quality and consistency.
Q: What is the typical process cycle time for mixing asphalt in this plant?
A: Each mixing cycle lasts around 45 seconds, allowing for rapid and efficient batch production suitable for large-scale paving projects.
Q: When should I consider expanding the cold feed bins?
A: Expansion of the cold feed bins is recommended when handling multiple aggregate types or larger volumes for high-capacity or specialized projects, providing greater flexibility in material blending.
Q: Where can the plant be installed and how is it shipped?
A: The plant is designed for export and can be supplied worldwide; it is delivered knocked down for containerized shipment, simplifying transport and on-site assembly.
Q: What benefits does the plants computerized control system offer?
A: The fully automatic operation ensures minimal errors, consistent output, and quick recipe adjustments, with manual override available for added operational security.
Q: How is maintenance managed for the plants major systems?
A: Routine maintenance involves checking load cells, conveyor belts, mixers, and electrical panels, all of which are engineered for easy access, durability, and reliable performance.