Asphalt Drum Hot Mix Plant

Product Description

We are successfully engaged in manufacturing, exporting and supplying excellent quality range of Asphalt Drum Hot Mix Plant to our clients in different technical specifications. The offered plant is manufactured using supreme grade components under the stern guidance of adroit professionals. This finds application in road construction and related industries for mixing as well as storage of asphalt. In addition, our clients can purchase the offered Asphalt Drum Hot Mix Plant at pocket-friendly prices from us.

The fundamental parts of a hot mix plant include:

 

 

• Cold feed receptacles: These canisters store and supply the totals in various sizes.
• Total drying and warming framework: This framework dries the totals and warms them to the ideal temperature prior to mixing.
• Bitumen capacity tanks: These tanks store and intensity the bitumen.
• Mixing unit: It comprises of a clump or persistent drum mixer where the totals and bitumen are mixed to create HMA.
• Contamination control gadgets: Hot mix plants are outfitted with different contamination control gadgets to limit emanations, for example, baghouses or wet scrubbers.
• Control board: A control board permits administrators to screen and control the plant's tasks.

 

Hot mix plants offer a few benefits, including:

 

Key points of Asphalt Drum Hot Mix Plant: 

THERMO DRUM UNIT

The Drying and Mixing unit of the asphalt plant demands complex flight design and heat transfer technology. With our passion to build the best machines, continuous R & D and incorporation of the latest design up-gradations, KEW thermo drum is way ahead of competition.

The KEW thermo drum unit follows a triple heat transfer system that ensures a total transfer of heat to the aggregates, translating into higher productivity and lower fuel consumption. The heat is transferred to the aggregates using the conductive, connective and radiation techniques.

The field proven unique flight design ensures total heat transfer, a thorough mixing & coating, lower emissions and prevention of bitumen oxidation.

DRUM MECHANICS

The 30-12oTph plants are supplied with a low maintenance cradle type drum drive. The auto lubrication system ensures proper and adequate lubrication on the chain drive thereby ensuring long life of machine with trouble free service. Optionally a four wheel friction drive, which is a standard on the 120 Tph and higher models, can be supplied.

Specially treated sprockets, thrust wheels, trunion rings & trunion rollers, engineered precisely for flawless and trouble free dryer drum rotation, ensures unlimited productivity. 

	KEW 45 (45-60 TPH)	KEW 50 (60-90 TPH)	KEW 60 (90-120 TPH)	KEW 65 (90-120 TPH)
Four bin feeder
No of bins	4	4	4	4
Storage capacity	31 MT	40 MT	54 MT	54 MT
Hopper size (lxw)	2500mmx2200mm	3000mmx2200mm	3650mmx2060mm	3650mmx2060mm
Auxllary drive motor	1.1 kw x 4 Nos	1.5 kw x 4 Nos	2.2 kw x 4 Nos	2.2 kw x 4 Nos
Auxllary conveyor belt	400mm x 2.2 mtr	450mm x 2.92mtr	450mm x 3.78mtr	450mm x 3.78mtr
Gathering drive motor	3.70 kw	3.70 kw	5.50 kw	5.50 kw
Gathering conveyor belt	500mm x 22.5 mtr	600mm x 25.6 mtr	600mm x 29.6 mtr	600mm x 29.6 mtr
Bin virbrator (1 No)	0.75 kw	0.75 kw	0.75 kw	0.75 kw
Feeding capacity	100 TPH	150 TPH	200 TPH	200 TPH
Overall dimension (approx)	11.6 mtr x2.55mtr x 2.45	13.5 mtr x 2.55 mtr x 2.45 mtr	16.25 mtr x 2.55 mtr x 2.75 mtr	16.25 mtr x 2.55 mtr x 3.00 mtr
Total connected load	8.85 kw	10.45 kw	15.05 kw	15.5 kw
Over size removal screen
Diver motor	0.75 kw	0.75 kw	0.75 kw	0.75 kw
Wire mesh	45mm x 45mm	45mm x 45mm	45mm x 45mm	45mm x 45mm
Screening belt	800 x 1200 mm	800 x 1200 mm	900 x 1200 mm	900 x 1200 mm
Silnger converyor
Conveyor drive motor	2.20 kw	3.70 kw	3.70 kw	3.70 kw
Conveyor belt	500mm x 15 mtr	600mm x 15 mtr	600mm x 15 mtr	600mm x 15 mtr

FAQs of Asphalt Drum Hot Mix Plant:

What is a hot mix plant?

A hot mix plant, otherwise called a black-top mixing plant or black-top plant, is an office utilized for the development of hot mix black-top (HMA). It consolidates totals (like stone, sand, or rock) with bitumen (or black-top concrete) to create black-top cement, which is utilized for street development and different applications.

How does a hot mix plant work?

Hot mix plants work by mixing totals and bitumen in unambiguous extents to make HMA. The cycle includes drying and warming the totals, then mixing them with hot bitumen in a group or constant drum mixer. The subsequent HMA is then shipped to the building site for clearing.

What are the various kinds of hot mix plants?

Hot mix plants can be characterized into two principal types:

 

• Bunch mix plants: These plants produce HMA in groups. Totals and bitumen are gauged and mixed in a bunch mixer prior to being released into trucks for transportation.
• Drum mix plants: In drum mix plants, the totals and bitumen are consistently taken care of into a drum mixer where they are mixed and afterward released as HMA. These plants offer higher creation rates and consistent activity. 

 

Advanced Automation and Control

This hot mix plant incorporates a PLC-based automated control panel, delivering seamless monitoring and management of all operational parameters. The computerized system supports accurate weighing and mixing of aggregates, resulting in a consistent asphalt blend. The automated features help optimize production efficiency while minimizing the potential for human error.


Efficient Dust and Emission Management

Equipped with a multistage cyclone dust collection system followed by a bag filter, the plant effectively captures particulate matter, reducing emissions to meet environmental standards. These features ensure a cleaner workplace, protect the equipment, and contribute to sustainable operations in urban or remote worksites.


Flexible Fuel and Mobility Options

The plants burner is fully automatic and compatible with dual fuels, offering versatility depending on site requirements and fuel availability. Mobility is also prioritized, with options for both skid-mounted and trailer-mounted installations, making it suitable for both stationary and on-the-go projects across India. Capacity and configuration can be tailored to specific application needs.